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4045 Aluminum vs. EN 1.0050 Steel

4045 aluminum belongs to the aluminum alloys classification, while EN 1.0050 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is EN 1.0050 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.3
18
Fatigue Strength, MPa 45
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 69
330
Tensile Strength: Ultimate (UTS), MPa 120
530
Tensile Strength: Yield (Proof), MPa 64
280

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 600
1470
Melting Onset (Solidus), °C 580
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
53
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
6.8
Electrical Conductivity: Equal Weight (Specific), % IACS 160
7.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.7
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1070
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
81
Resilience: Unit (Modulus of Resilience), kJ/m3 29
210
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 13
19
Strength to Weight: Bending, points 21
18
Thermal Diffusivity, mm2/s 74
14
Thermal Shock Resistance, points 5.7
17

Alloy Composition

Aluminum (Al), % 87.4 to 91
0
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.8
99.876 to 100
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0
Nitrogen (N), % 0
0 to 0.014
Phosphorus (P), % 0
0 to 0.055
Silicon (Si), % 9.0 to 11
0
Sulfur (S), % 0
0 to 0.055
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0