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4045 Aluminum vs. EN 1.4150 Stainless Steel

4045 aluminum belongs to the aluminum alloys classification, while EN 1.4150 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is EN 1.4150 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.3
20
Fatigue Strength, MPa 45
270
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 69
460
Tensile Strength: Ultimate (UTS), MPa 120
730
Tensile Strength: Yield (Proof), MPa 64
430

Thermal Properties

Latent Heat of Fusion, J/g 540
290
Maximum Temperature: Mechanical, °C 160
840
Melting Completion (Liquidus), °C 600
1420
Melting Onset (Solidus), °C 580
1380
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 170
23
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 160
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.5
Density, g/cm3 2.6
7.6
Embodied Carbon, kg CO2/kg material 7.8
2.8
Embodied Energy, MJ/kg 150
42
Embodied Water, L/kg 1070
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
120
Resilience: Unit (Modulus of Resilience), kJ/m3 29
470
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 13
27
Strength to Weight: Bending, points 21
24
Thermal Diffusivity, mm2/s 74
6.2
Thermal Shock Resistance, points 5.7
27

Alloy Composition

Aluminum (Al), % 87.4 to 91
0
Carbon (C), % 0
0.45 to 0.6
Chromium (Cr), % 0
15 to 16.5
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.8
79 to 82.8
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0 to 0.8
Molybdenum (Mo), % 0
0.2 to 0.4
Nickel (Ni), % 0
0 to 0.4
Nitrogen (N), % 0
0.050 to 0.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 11
1.3 to 1.7
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0.2 to 0.4
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0