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4045 Aluminum vs. EN 1.6554 Steel

4045 aluminum belongs to the aluminum alloys classification, while EN 1.6554 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is EN 1.6554 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.3
17 to 21
Fatigue Strength, MPa 45
380 to 520
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 120
780 to 930
Tensile Strength: Yield (Proof), MPa 64
550 to 790

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 160
420
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 580
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
40
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
7.6
Electrical Conductivity: Equal Weight (Specific), % IACS 160
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.4
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
1.7
Embodied Energy, MJ/kg 150
22
Embodied Water, L/kg 1070
53

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
140 to 150
Resilience: Unit (Modulus of Resilience), kJ/m3 29
810 to 1650
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 13
27 to 33
Strength to Weight: Bending, points 21
24 to 27
Thermal Diffusivity, mm2/s 74
11
Thermal Shock Resistance, points 5.7
23 to 27

Alloy Composition

Aluminum (Al), % 87.4 to 91
0
Carbon (C), % 0
0.23 to 0.28
Chromium (Cr), % 0
0.7 to 0.9
Copper (Cu), % 0 to 0.3
0 to 0.3
Iron (Fe), % 0 to 0.8
94.6 to 97.3
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0.6 to 0.9
Molybdenum (Mo), % 0
0.2 to 0.3
Nickel (Ni), % 0
1.0 to 2.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 11
0 to 0.6
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0