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4045 Aluminum vs. EN 1.8152 Steel

4045 aluminum belongs to the aluminum alloys classification, while EN 1.8152 steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is EN 1.8152 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 120
660 to 2010

Thermal Properties

Latent Heat of Fusion, J/g 540
270
Maximum Temperature: Mechanical, °C 160
410
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
47
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 160
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.2
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.8
1.8
Embodied Energy, MJ/kg 150
25
Embodied Water, L/kg 1070
49

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 13
24 to 72
Strength to Weight: Bending, points 21
22 to 46
Thermal Diffusivity, mm2/s 74
13
Thermal Shock Resistance, points 5.7
20 to 60

Alloy Composition

Aluminum (Al), % 87.4 to 91
0
Carbon (C), % 0
0.51 to 0.59
Chromium (Cr), % 0
0.5 to 0.8
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.8
96 to 97.2
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0.5 to 0.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 9.0 to 11
1.2 to 1.6
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0.1 to 0.2
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0