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4045 Aluminum vs. Grade M35-2 Nickel

4045 aluminum belongs to the aluminum alloys classification, while grade M35-2 nickel belongs to the nickel alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is grade M35-2 nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
160
Elongation at Break, % 2.3
28
Fatigue Strength, MPa 45
160
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
62
Tensile Strength: Ultimate (UTS), MPa 120
500
Tensile Strength: Yield (Proof), MPa 64
230

Thermal Properties

Latent Heat of Fusion, J/g 540
280
Maximum Temperature: Mechanical, °C 160
900
Melting Completion (Liquidus), °C 600
1280
Melting Onset (Solidus), °C 580
1230
Specific Heat Capacity, J/kg-K 900
430
Thermal Conductivity, W/m-K 170
22
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
3.3
Electrical Conductivity: Equal Weight (Specific), % IACS 160
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.6
8.8
Embodied Carbon, kg CO2/kg material 7.8
8.1
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1070
250

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
120
Resilience: Unit (Modulus of Resilience), kJ/m3 29
170
Stiffness to Weight: Axial, points 15
10
Stiffness to Weight: Bending, points 54
21
Strength to Weight: Axial, points 13
16
Strength to Weight: Bending, points 21
16
Thermal Diffusivity, mm2/s 74
5.7
Thermal Shock Resistance, points 5.7
17

Alloy Composition

Aluminum (Al), % 87.4 to 91
0
Carbon (C), % 0
0 to 0.35
Copper (Cu), % 0 to 0.3
26 to 33
Iron (Fe), % 0 to 0.8
0 to 3.5
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0 to 1.5
Nickel (Ni), % 0
59.1 to 74
Niobium (Nb), % 0
0 to 0.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 11
0 to 2.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0