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4045 Aluminum vs. Nickel 242

4045 aluminum belongs to the aluminum alloys classification, while nickel 242 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is nickel 242.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
220
Elongation at Break, % 2.3
45
Fatigue Strength, MPa 45
300
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 27
84
Shear Strength, MPa 69
570
Tensile Strength: Ultimate (UTS), MPa 120
820
Tensile Strength: Yield (Proof), MPa 64
350

Thermal Properties

Latent Heat of Fusion, J/g 540
330
Maximum Temperature: Mechanical, °C 160
930
Melting Completion (Liquidus), °C 600
1380
Melting Onset (Solidus), °C 580
1290
Specific Heat Capacity, J/kg-K 900
400
Thermal Conductivity, W/m-K 170
11
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
1.4
Electrical Conductivity: Equal Weight (Specific), % IACS 160
1.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
75
Density, g/cm3 2.6
9.0
Embodied Carbon, kg CO2/kg material 7.8
14
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1070
290

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
300
Resilience: Unit (Modulus of Resilience), kJ/m3 29
280
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
22
Strength to Weight: Axial, points 13
25
Strength to Weight: Bending, points 21
21
Thermal Diffusivity, mm2/s 74
3.1
Thermal Shock Resistance, points 5.7
25

Alloy Composition

Aluminum (Al), % 87.4 to 91
0 to 0.5
Boron (B), % 0
0 to 0.0060
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
7.0 to 9.0
Cobalt (Co), % 0
0 to 1.0
Copper (Cu), % 0 to 0.3
0 to 0.5
Iron (Fe), % 0 to 0.8
0 to 2.0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0 to 0.8
Molybdenum (Mo), % 0
24 to 26
Nickel (Ni), % 0
59.3 to 69
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 11
0 to 0.8
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0