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4045 Aluminum vs. Nickel 725

4045 aluminum belongs to the aluminum alloys classification, while nickel 725 belongs to the nickel alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is nickel 725.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.3
34
Fatigue Strength, MPa 45
260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
78
Shear Strength, MPa 69
580
Tensile Strength: Ultimate (UTS), MPa 120
860
Tensile Strength: Yield (Proof), MPa 64
350

Thermal Properties

Latent Heat of Fusion, J/g 540
320
Maximum Temperature: Mechanical, °C 160
980
Melting Completion (Liquidus), °C 600
1340
Melting Onset (Solidus), °C 580
1270
Specific Heat Capacity, J/kg-K 900
440
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 160
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
75
Density, g/cm3 2.6
8.5
Embodied Carbon, kg CO2/kg material 7.8
13
Embodied Energy, MJ/kg 150
190
Embodied Water, L/kg 1070
270

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
240
Resilience: Unit (Modulus of Resilience), kJ/m3 29
300
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
23
Strength to Weight: Axial, points 13
28
Strength to Weight: Bending, points 21
24
Thermal Shock Resistance, points 5.7
23

Alloy Composition

Aluminum (Al), % 87.4 to 91
0 to 0.35
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
19 to 22.5
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.8
2.3 to 15.3
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0 to 0.35
Molybdenum (Mo), % 0
7.0 to 9.5
Nickel (Ni), % 0
55 to 59
Niobium (Nb), % 0
2.8 to 4.0
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 9.0 to 11
0 to 0.2
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.2
1.0 to 1.7
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0