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4045 Aluminum vs. SAE-AISI 4130 Steel

4045 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4130 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is SAE-AISI 4130 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.3
13 to 26
Fatigue Strength, MPa 45
320 to 660
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 69
340 to 640
Tensile Strength: Ultimate (UTS), MPa 120
530 to 1040
Tensile Strength: Yield (Proof), MPa 64
440 to 980

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 160
420
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 580
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
43
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 160
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1070
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
83 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 29
500 to 2550
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 13
19 to 37
Strength to Weight: Bending, points 21
19 to 29
Thermal Diffusivity, mm2/s 74
12
Thermal Shock Resistance, points 5.7
16 to 31

Alloy Composition

Aluminum (Al), % 87.4 to 91
0
Carbon (C), % 0
0.28 to 0.33
Chromium (Cr), % 0
0.8 to 1.1
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.8
97.3 to 98.2
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0.4 to 0.6
Molybdenum (Mo), % 0
0.15 to 0.25
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 9.0 to 11
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0