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4045 Aluminum vs. SAE-AISI H26 Steel

4045 aluminum belongs to the aluminum alloys classification, while SAE-AISI H26 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is SAE-AISI H26 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 120
720 to 2100

Thermal Properties

Latent Heat of Fusion, J/g 540
240
Melting Completion (Liquidus), °C 600
1810
Melting Onset (Solidus), °C 580
1760
Specific Heat Capacity, J/kg-K 900
410
Thermal Conductivity, W/m-K 170
22
Thermal Expansion, µm/m-K 21
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
45
Density, g/cm3 2.6
9.3
Embodied Carbon, kg CO2/kg material 7.8
8.1
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1070
90

Common Calculations

Stiffness to Weight: Axial, points 15
12
Stiffness to Weight: Bending, points 54
21
Strength to Weight: Axial, points 13
22 to 63
Strength to Weight: Bending, points 21
19 to 39
Thermal Diffusivity, mm2/s 74
5.6
Thermal Shock Resistance, points 5.7
22 to 63

Alloy Composition

Aluminum (Al), % 87.4 to 91
0
Carbon (C), % 0
0.45 to 0.55
Chromium (Cr), % 0
3.8 to 4.5
Copper (Cu), % 0 to 0.3
0 to 0.25
Iron (Fe), % 0 to 0.8
73.3 to 77.5
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0.15 to 0.4
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 11
0.15 to 0.4
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
17.3 to 19
Vanadium (V), % 0
0.75 to 1.3
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0