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4045 Aluminum vs. C96800 Copper

4045 aluminum belongs to the aluminum alloys classification, while C96800 copper belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is C96800 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
120
Elongation at Break, % 2.3
3.4
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
46
Tensile Strength: Ultimate (UTS), MPa 120
1010
Tensile Strength: Yield (Proof), MPa 64
860

Thermal Properties

Latent Heat of Fusion, J/g 540
220
Maximum Temperature: Mechanical, °C 160
220
Melting Completion (Liquidus), °C 600
1120
Melting Onset (Solidus), °C 580
1060
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 170
52
Thermal Expansion, µm/m-K 21
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
10
Electrical Conductivity: Equal Weight (Specific), % IACS 160
10

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.6
8.9
Embodied Carbon, kg CO2/kg material 7.8
3.4
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1070
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
33
Resilience: Unit (Modulus of Resilience), kJ/m3 29
3000
Stiffness to Weight: Axial, points 15
7.6
Stiffness to Weight: Bending, points 54
19
Strength to Weight: Axial, points 13
32
Strength to Weight: Bending, points 21
25
Thermal Diffusivity, mm2/s 74
15
Thermal Shock Resistance, points 5.7
35

Alloy Composition

Aluminum (Al), % 87.4 to 91
0 to 0.1
Antimony (Sb), % 0
0 to 0.020
Copper (Cu), % 0 to 0.3
87.1 to 90.5
Iron (Fe), % 0 to 0.8
0 to 0.5
Lead (Pb), % 0
0 to 0.0050
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0.050 to 0.3
Nickel (Ni), % 0
9.5 to 10.5
Phosphorus (P), % 0
0 to 0.0050
Silicon (Si), % 9.0 to 11
0
Sulfur (S), % 0
0 to 0.0025
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0 to 1.0
Residuals, % 0
0 to 0.5