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4045 Aluminum vs. C99500 Copper

4045 aluminum belongs to the aluminum alloys classification, while C99500 copper belongs to the copper alloys. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is C99500 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
120
Elongation at Break, % 2.3
13
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
45
Tensile Strength: Ultimate (UTS), MPa 120
540
Tensile Strength: Yield (Proof), MPa 64
310

Thermal Properties

Latent Heat of Fusion, J/g 540
240
Maximum Temperature: Mechanical, °C 160
210
Melting Completion (Liquidus), °C 600
1090
Melting Onset (Solidus), °C 580
1040
Specific Heat Capacity, J/kg-K 900
400
Thermal Expansion, µm/m-K 21
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
10
Electrical Conductivity: Equal Weight (Specific), % IACS 160
10

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.6
8.7
Embodied Carbon, kg CO2/kg material 7.8
3.0
Embodied Energy, MJ/kg 150
47
Embodied Water, L/kg 1070
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
63
Resilience: Unit (Modulus of Resilience), kJ/m3 29
410
Stiffness to Weight: Axial, points 15
7.7
Stiffness to Weight: Bending, points 54
19
Strength to Weight: Axial, points 13
17
Strength to Weight: Bending, points 21
17
Thermal Shock Resistance, points 5.7
19

Alloy Composition

Aluminum (Al), % 87.4 to 91
0.5 to 2.0
Copper (Cu), % 0 to 0.3
82.5 to 92
Iron (Fe), % 0 to 0.8
3.0 to 5.0
Lead (Pb), % 0
0 to 0.25
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0 to 0.5
Nickel (Ni), % 0
3.5 to 5.5
Silicon (Si), % 9.0 to 11
0.5 to 2.0
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0.5 to 2.0
Residuals, % 0
0 to 0.3