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4045 Aluminum vs. ZA-27

4045 aluminum belongs to the aluminum alloys classification, while ZA-27 belongs to the zinc alloys. They have a modest 27% of their average alloy composition in common, which, by itself, doesn't mean much. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is ZA-27.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
78
Elongation at Break, % 2.3
2.0 to 4.5
Fatigue Strength, MPa 45
110 to 170
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
31
Shear Strength, MPa 69
230 to 330
Tensile Strength: Ultimate (UTS), MPa 120
400 to 430
Tensile Strength: Yield (Proof), MPa 64
260 to 370

Thermal Properties

Latent Heat of Fusion, J/g 540
130
Maximum Temperature: Mechanical, °C 160
120
Melting Completion (Liquidus), °C 600
480
Melting Onset (Solidus), °C 580
380
Specific Heat Capacity, J/kg-K 900
530
Thermal Conductivity, W/m-K 170
130
Thermal Expansion, µm/m-K 21
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
30
Electrical Conductivity: Equal Weight (Specific), % IACS 160
53

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
5.0
Embodied Carbon, kg CO2/kg material 7.8
4.2
Embodied Energy, MJ/kg 150
80
Embodied Water, L/kg 1070
570

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
8.1 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 29
420 to 890
Stiffness to Weight: Axial, points 15
8.6
Stiffness to Weight: Bending, points 54
28
Strength to Weight: Axial, points 13
22 to 24
Strength to Weight: Bending, points 21
24 to 25
Thermal Diffusivity, mm2/s 74
47
Thermal Shock Resistance, points 5.7
14 to 15

Alloy Composition

Aluminum (Al), % 87.4 to 91
25 to 28
Cadmium (Cd), % 0
0 to 0.0060
Copper (Cu), % 0 to 0.3
2.0 to 2.5
Iron (Fe), % 0 to 0.8
0 to 0.1
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 0 to 0.050
0.010 to 0.020
Manganese (Mn), % 0 to 0.050
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 9.0 to 11
0 to 0.080
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
69.3 to 73
Residuals, % 0 to 0.15
0