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4045 Aluminum vs. ZA-8

4045 aluminum belongs to the aluminum alloys classification, while ZA-8 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is ZA-8.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
85 to 86
Elongation at Break, % 2.3
1.3 to 8.0
Fatigue Strength, MPa 45
51 to 100
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 27
34
Shear Strength, MPa 69
240 to 280
Tensile Strength: Ultimate (UTS), MPa 120
210 to 370
Tensile Strength: Yield (Proof), MPa 64
210 to 290

Thermal Properties

Latent Heat of Fusion, J/g 540
110
Maximum Temperature: Mechanical, °C 160
100
Melting Completion (Liquidus), °C 600
400
Melting Onset (Solidus), °C 580
380
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 170
120
Thermal Expansion, µm/m-K 21
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
28
Electrical Conductivity: Equal Weight (Specific), % IACS 160
40

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
6.3
Embodied Carbon, kg CO2/kg material 7.8
3.3
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1070
420

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
2.8 to 28
Resilience: Unit (Modulus of Resilience), kJ/m3 29
260 to 490
Stiffness to Weight: Axial, points 15
7.5
Stiffness to Weight: Bending, points 54
23
Strength to Weight: Axial, points 13
9.3 to 17
Strength to Weight: Bending, points 21
12 to 18
Thermal Diffusivity, mm2/s 74
42
Thermal Shock Resistance, points 5.7
7.6 to 13

Alloy Composition

Aluminum (Al), % 87.4 to 91
8.0 to 8.8
Cadmium (Cd), % 0
0 to 0.0060
Copper (Cu), % 0 to 0.3
0.8 to 1.3
Iron (Fe), % 0 to 0.8
0 to 0.075
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 0 to 0.050
0.015 to 0.030
Manganese (Mn), % 0 to 0.050
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 9.0 to 11
0 to 0.045
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
89.7 to 91.2
Residuals, % 0 to 0.15
0