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4104 Aluminum vs. 1235 Aluminum

Both 4104 aluminum and 1235 aluminum are aluminum alloys. They have 89% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
69
Elongation at Break, % 2.4
28 to 34
Fatigue Strength, MPa 42
23 to 58
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 63
52 to 56
Tensile Strength: Ultimate (UTS), MPa 110
80 to 84
Tensile Strength: Yield (Proof), MPa 60
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 560
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
230
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
60
Electrical Conductivity: Equal Weight (Specific), % IACS 120
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1080
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 25
3.8 to 24
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
50
Strength to Weight: Axial, points 12
8.2 to 8.6
Strength to Weight: Bending, points 20
15 to 16
Thermal Diffusivity, mm2/s 58
93
Thermal Shock Resistance, points 5.1
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 85.8 to 90
99.35 to 100
Bismuth (Bi), % 0.020 to 0.2
0
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 0 to 0.8
0 to 0.65
Magnesium (Mg), % 1.0 to 2.0
0 to 0.050
Manganese (Mn), % 0 to 0.1
0 to 0.050
Silicon (Si), % 9.0 to 10.5
0 to 0.65
Titanium (Ti), % 0
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.1
Residuals, % 0 to 0.15
0