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4104 Aluminum vs. 3203 Aluminum

Both 4104 aluminum and 3203 aluminum are aluminum alloys. They have 89% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is 3203 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
70
Elongation at Break, % 2.4
4.5 to 29
Fatigue Strength, MPa 42
46 to 92
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 63
72 to 120
Tensile Strength: Ultimate (UTS), MPa 110
110 to 200
Tensile Strength: Yield (Proof), MPa 60
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 560
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
170
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
43
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.6
2.8
Embodied Carbon, kg CO2/kg material 8.0
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1080
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
8.0 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 25
11 to 250
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
50
Strength to Weight: Axial, points 12
11 to 20
Strength to Weight: Bending, points 20
19 to 28
Thermal Diffusivity, mm2/s 58
70
Thermal Shock Resistance, points 5.1
4.9 to 8.8

Alloy Composition

Aluminum (Al), % 85.8 to 90
96.9 to 99
Bismuth (Bi), % 0.020 to 0.2
0
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 0 to 0.8
0 to 0.7
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
1.0 to 1.5
Silicon (Si), % 9.0 to 10.5
0 to 0.6
Zinc (Zn), % 0 to 0.2
0 to 0.1
Residuals, % 0
0 to 0.15