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4104 Aluminum vs. 5457 Aluminum

Both 4104 aluminum and 5457 aluminum are aluminum alloys. They have 89% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 2.4
6.0 to 22
Fatigue Strength, MPa 42
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 63
85 to 130
Tensile Strength: Ultimate (UTS), MPa 110
130 to 210
Tensile Strength: Yield (Proof), MPa 60
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 600
660
Melting Onset (Solidus), °C 560
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
180
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
46
Electrical Conductivity: Equal Weight (Specific), % IACS 120
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 8.0
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1080
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 25
18 to 250
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
50
Strength to Weight: Axial, points 12
13 to 21
Strength to Weight: Bending, points 20
21 to 28
Thermal Diffusivity, mm2/s 58
72
Thermal Shock Resistance, points 5.1
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 85.8 to 90
97.8 to 99.05
Bismuth (Bi), % 0.020 to 0.2
0
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 0 to 0.8
0 to 0.1
Magnesium (Mg), % 1.0 to 2.0
0.8 to 1.2
Manganese (Mn), % 0 to 0.1
0.15 to 0.45
Silicon (Si), % 9.0 to 10.5
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0
0 to 0.1