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4104 Aluminum vs. 6025 Aluminum

Both 4104 aluminum and 6025 aluminum are aluminum alloys. They have a moderately high 91% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
70
Elongation at Break, % 2.4
2.8 to 10
Fatigue Strength, MPa 42
67 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 63
110 to 140
Tensile Strength: Ultimate (UTS), MPa 110
190 to 240
Tensile Strength: Yield (Proof), MPa 60
68 to 210

Thermal Properties

Latent Heat of Fusion, J/g 540
410
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 560
550
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
33
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.8
Embodied Carbon, kg CO2/kg material 8.0
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1080
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
6.0 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 25
33 to 310
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
50
Strength to Weight: Axial, points 12
19 to 24
Strength to Weight: Bending, points 20
26 to 31
Thermal Diffusivity, mm2/s 58
54
Thermal Shock Resistance, points 5.1
8.2 to 10

Alloy Composition

Aluminum (Al), % 85.8 to 90
91.7 to 96.3
Bismuth (Bi), % 0.020 to 0.2
0
Chromium (Cr), % 0
0 to 0.2
Copper (Cu), % 0 to 0.25
0.2 to 0.7
Iron (Fe), % 0 to 0.8
0 to 0.7
Magnesium (Mg), % 1.0 to 2.0
2.1 to 3.0
Manganese (Mn), % 0 to 0.1
0.6 to 1.4
Silicon (Si), % 9.0 to 10.5
0.8 to 1.5
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.2
0 to 0.5
Residuals, % 0
0 to 0.15