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4104 Aluminum vs. AWS ERNiCr-3

4104 aluminum belongs to the aluminum alloys classification, while AWS ERNiCr-3 belongs to the nickel alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is AWS ERNiCr-3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
34
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 110
630

Thermal Properties

Latent Heat of Fusion, J/g 540
320
Melting Completion (Liquidus), °C 600
1380
Melting Onset (Solidus), °C 560
1330
Specific Heat Capacity, J/kg-K 900
460
Thermal Expansion, µm/m-K 22
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
70
Density, g/cm3 2.6
8.4
Embodied Carbon, kg CO2/kg material 8.0
11
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1080
280

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
23
Strength to Weight: Axial, points 12
21
Strength to Weight: Bending, points 20
19
Thermal Shock Resistance, points 5.1
18

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
18 to 22
Cobalt (Co), % 0
0 to 0.12
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 0 to 0.8
0 to 3.0
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
2.5 to 3.5
Nickel (Ni), % 0
67 to 77.5
Niobium (Nb), % 0
2.0 to 3.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 10.5
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
0 to 0.75
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 0.5