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4104 Aluminum vs. AZ91C Magnesium

4104 aluminum belongs to the aluminum alloys classification, while AZ91C magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is AZ91C magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
46
Elongation at Break, % 2.4
2.3 to 7.9
Fatigue Strength, MPa 42
56 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 63
96 to 160
Tensile Strength: Ultimate (UTS), MPa 110
170 to 270
Tensile Strength: Yield (Proof), MPa 60
83 to 130

Thermal Properties

Latent Heat of Fusion, J/g 540
350
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 600
600
Melting Onset (Solidus), °C 560
470
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 130
73
Thermal Expansion, µm/m-K 22
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
9.9 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 120
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
1.7
Embodied Carbon, kg CO2/kg material 8.0
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1080
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
3.2 to 16
Resilience: Unit (Modulus of Resilience), kJ/m3 25
75 to 180
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 54
69
Strength to Weight: Axial, points 12
27 to 43
Strength to Weight: Bending, points 20
39 to 53
Thermal Diffusivity, mm2/s 58
43
Thermal Shock Resistance, points 5.1
9.9 to 16

Alloy Composition

Aluminum (Al), % 85.8 to 90
8.1 to 9.3
Bismuth (Bi), % 0.020 to 0.2
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 1.0 to 2.0
88.6 to 91.4
Manganese (Mn), % 0 to 0.1
0.13 to 0.35
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 9.0 to 10.5
0 to 0.3
Zinc (Zn), % 0 to 0.2
0.4 to 1.0
Residuals, % 0
0 to 0.3