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4104 Aluminum vs. Ductile Cast Iron

4104 aluminum belongs to the aluminum alloys classification, while ductile cast iron belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is ductile cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
170 to 180
Elongation at Break, % 2.4
2.1 to 20
Poisson's Ratio 0.33
0.28 to 0.31
Shear Modulus, GPa 27
64 to 70
Shear Strength, MPa 63
420 to 800
Tensile Strength: Ultimate (UTS), MPa 110
460 to 920
Tensile Strength: Yield (Proof), MPa 60
310 to 670

Thermal Properties

Latent Heat of Fusion, J/g 540
270
Maximum Temperature: Mechanical, °C 160
290
Melting Completion (Liquidus), °C 600
1160
Melting Onset (Solidus), °C 560
1120
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 130
31 to 36
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.8 to 9.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.6
7.1 to 7.5
Embodied Carbon, kg CO2/kg material 8.0
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1080
43

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
17 to 80
Resilience: Unit (Modulus of Resilience), kJ/m3 25
280 to 1330
Stiffness to Weight: Axial, points 15
12 to 14
Stiffness to Weight: Bending, points 54
24 to 26
Strength to Weight: Axial, points 12
17 to 35
Strength to Weight: Bending, points 20
18 to 29
Thermal Diffusivity, mm2/s 58
8.9 to 10
Thermal Shock Resistance, points 5.1
17 to 35

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
3.0 to 3.5
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
93.7 to 95.5
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.080
Silicon (Si), % 9.0 to 10.5
1.5 to 2.8
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0