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4104 Aluminum vs. EN 1.5525 Steel

4104 aluminum belongs to the aluminum alloys classification, while EN 1.5525 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is EN 1.5525 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
11 to 21
Fatigue Strength, MPa 42
210 to 310
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 63
310 to 350
Tensile Strength: Ultimate (UTS), MPa 110
440 to 1440
Tensile Strength: Yield (Proof), MPa 60
300 to 490

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
50
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1080
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
44 to 240
Resilience: Unit (Modulus of Resilience), kJ/m3 25
240 to 640
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 12
16 to 51
Strength to Weight: Bending, points 20
16 to 36
Thermal Diffusivity, mm2/s 58
13
Thermal Shock Resistance, points 5.1
13 to 42

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Boron (B), % 0
0.00080 to 0.0050
Carbon (C), % 0
0.18 to 0.23
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.8
97.7 to 98.9
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0.9 to 1.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 9.0 to 10.5
0 to 0.3
Sulfur (S), % 0
0 to 0.025
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0