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4104 Aluminum vs. EN 1.5535 Steel

4104 aluminum belongs to the aluminum alloys classification, while EN 1.5535 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is EN 1.5535 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
11 to 22
Fatigue Strength, MPa 42
210 to 320
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 63
320 to 370
Tensile Strength: Ultimate (UTS), MPa 110
450 to 1490
Tensile Strength: Yield (Proof), MPa 60
300 to 500

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
50
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1080
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
45 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 25
240 to 680
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 12
16 to 53
Strength to Weight: Bending, points 20
17 to 37
Thermal Diffusivity, mm2/s 58
13
Thermal Shock Resistance, points 5.1
13 to 44

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Boron (B), % 0
0.00080 to 0.0050
Carbon (C), % 0
0.2 to 0.25
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.8
97.6 to 98.9
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0.9 to 1.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 9.0 to 10.5
0 to 0.3
Sulfur (S), % 0
0 to 0.025
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0