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4104 Aluminum vs. SAE-AISI A7 Steel

4104 aluminum belongs to the aluminum alloys classification, while SAE-AISI A7 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is SAE-AISI A7 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 110
800 to 2150

Thermal Properties

Latent Heat of Fusion, J/g 540
260
Melting Completion (Liquidus), °C 600
1470
Melting Onset (Solidus), °C 560
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
37
Thermal Expansion, µm/m-K 22
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
13
Embodied Energy, MJ/kg 150
200
Embodied Water, L/kg 1080
100

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
29 to 77
Strength to Weight: Bending, points 20
25 to 48
Thermal Diffusivity, mm2/s 58
10
Thermal Shock Resistance, points 5.1
27 to 72

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
2.0 to 2.9
Chromium (Cr), % 0
5.0 to 5.8
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.8
81.4 to 87.7
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 0.8
Molybdenum (Mo), % 0
0.9 to 1.4
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 10.5
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
0.5 to 1.5
Vanadium (V), % 0
3.9 to 5.2
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0