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4104 Aluminum vs. SAE-AISI H21 Steel

4104 aluminum belongs to the aluminum alloys classification, while SAE-AISI H21 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is SAE-AISI H21 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 110
720 to 1790

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Melting Completion (Liquidus), °C 600
1630
Melting Onset (Solidus), °C 560
1580
Specific Heat Capacity, J/kg-K 900
440
Thermal Conductivity, W/m-K 130
27
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.6
8.5
Embodied Carbon, kg CO2/kg material 8.0
4.5
Embodied Energy, MJ/kg 150
68
Embodied Water, L/kg 1080
72

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
23
Strength to Weight: Axial, points 12
23 to 58
Strength to Weight: Bending, points 20
21 to 38
Thermal Diffusivity, mm2/s 58
7.1
Thermal Shock Resistance, points 5.1
24 to 59

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
0.28 to 0.36
Chromium (Cr), % 0
3.0 to 3.8
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.8
87.6 to 93.8
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0.15 to 0.4
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 10.5
0.15 to 0.5
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
8.5 to 10
Vanadium (V), % 0
0.3 to 0.6
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0