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4104 Aluminum vs. SAE-AISI P21 Steel

4104 aluminum belongs to the aluminum alloys classification, while SAE-AISI P21 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is SAE-AISI P21 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 110
1130

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 560
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
41
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
9.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 8.0
2.3
Embodied Energy, MJ/kg 150
32
Embodied Water, L/kg 1080
62

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 12
40
Strength to Weight: Bending, points 20
31
Thermal Diffusivity, mm2/s 58
11
Thermal Shock Resistance, points 5.1
37

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
0.18 to 0.22
Chromium (Cr), % 0
0 to 0.5
Cobalt (Co), % 0
1.1 to 1.3
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.8
92.1 to 94.2
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0.35 to 0.72
Nickel (Ni), % 0
3.9 to 4.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 10.5
0.2 to 0.4
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0.15 to 0.25
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0