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4104 Aluminum vs. C19025 Copper

4104 aluminum belongs to the aluminum alloys classification, while C19025 copper belongs to the copper alloys. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is C19025 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
120
Elongation at Break, % 2.4
8.0 to 17
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
43
Shear Strength, MPa 63
300 to 360
Tensile Strength: Ultimate (UTS), MPa 110
480 to 620

Thermal Properties

Latent Heat of Fusion, J/g 540
210
Maximum Temperature: Mechanical, °C 160
200
Melting Completion (Liquidus), °C 600
1080
Melting Onset (Solidus), °C 560
1020
Specific Heat Capacity, J/kg-K 900
380
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
40
Electrical Conductivity: Equal Weight (Specific), % IACS 120
40

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.6
8.9
Embodied Carbon, kg CO2/kg material 8.0
2.8
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1080
320

Common Calculations

Stiffness to Weight: Axial, points 15
7.2
Stiffness to Weight: Bending, points 54
18
Strength to Weight: Axial, points 12
15 to 19
Strength to Weight: Bending, points 20
15 to 18
Thermal Diffusivity, mm2/s 58
47
Thermal Shock Resistance, points 5.1
17 to 22

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Copper (Cu), % 0 to 0.25
97.1 to 98.5
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
0.8 to 1.2
Phosphorus (P), % 0
0.030 to 0.070
Silicon (Si), % 9.0 to 10.5
0
Tin (Sn), % 0
0.7 to 1.1
Zinc (Zn), % 0 to 0.2
0 to 0.2
Residuals, % 0
0 to 0.3