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4104 Aluminum vs. C96200 Copper-nickel

4104 aluminum belongs to the aluminum alloys classification, while C96200 copper-nickel belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is C96200 copper-nickel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
120
Elongation at Break, % 2.4
23
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
46
Tensile Strength: Ultimate (UTS), MPa 110
350
Tensile Strength: Yield (Proof), MPa 60
190

Thermal Properties

Latent Heat of Fusion, J/g 540
220
Maximum Temperature: Mechanical, °C 160
220
Melting Completion (Liquidus), °C 600
1150
Melting Onset (Solidus), °C 560
1100
Specific Heat Capacity, J/kg-K 900
390
Thermal Conductivity, W/m-K 130
45
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
11
Electrical Conductivity: Equal Weight (Specific), % IACS 120
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.6
8.9
Embodied Carbon, kg CO2/kg material 8.0
3.8
Embodied Energy, MJ/kg 150
58
Embodied Water, L/kg 1080
300

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
68
Resilience: Unit (Modulus of Resilience), kJ/m3 25
150
Stiffness to Weight: Axial, points 15
7.8
Stiffness to Weight: Bending, points 54
19
Strength to Weight: Axial, points 12
11
Strength to Weight: Bending, points 20
13
Thermal Diffusivity, mm2/s 58
13
Thermal Shock Resistance, points 5.1
12

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
0 to 0.1
Copper (Cu), % 0 to 0.25
83.6 to 90
Iron (Fe), % 0 to 0.8
1.0 to 1.8
Lead (Pb), % 0
0 to 0.010
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Nickel (Ni), % 0
9.0 to 11
Niobium (Nb), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 9.0 to 10.5
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 0.5