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4104 Aluminum vs. N08320 Stainless Steel

4104 aluminum belongs to the aluminum alloys classification, while N08320 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is N08320 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
40
Fatigue Strength, MPa 42
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Shear Strength, MPa 63
400
Tensile Strength: Ultimate (UTS), MPa 110
580
Tensile Strength: Yield (Proof), MPa 60
220

Thermal Properties

Latent Heat of Fusion, J/g 540
300
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 600
1400
Melting Onset (Solidus), °C 560
1350
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
12
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
28
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 8.0
4.9
Embodied Energy, MJ/kg 150
69
Embodied Water, L/kg 1080
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
180
Resilience: Unit (Modulus of Resilience), kJ/m3 25
120
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 12
20
Strength to Weight: Bending, points 20
20
Thermal Diffusivity, mm2/s 58
3.3
Thermal Shock Resistance, points 5.1
13

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
21 to 23
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
40.4 to 50
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 2.5
Nickel (Ni), % 0
25 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 10.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0