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4104 Aluminum vs. S17700 Stainless Steel

4104 aluminum belongs to the aluminum alloys classification, while S17700 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is S17700 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
1.0 to 23
Fatigue Strength, MPa 42
290 to 560
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 63
740 to 940
Tensile Strength: Ultimate (UTS), MPa 110
1180 to 1650
Tensile Strength: Yield (Proof), MPa 60
430 to 1210

Thermal Properties

Latent Heat of Fusion, J/g 540
290
Maximum Temperature: Mechanical, °C 160
890
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 560
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
2.8
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1080
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
15 to 210
Resilience: Unit (Modulus of Resilience), kJ/m3 25
460 to 3750
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
42 to 59
Strength to Weight: Bending, points 20
32 to 40
Thermal Diffusivity, mm2/s 58
4.1
Thermal Shock Resistance, points 5.1
39 to 54

Alloy Composition

Aluminum (Al), % 85.8 to 90
0.75 to 1.5
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
0 to 0.090
Chromium (Cr), % 0
16 to 18
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
70.5 to 76.8
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0
6.5 to 7.8
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.0 to 10.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0