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4104 Aluminum vs. S21800 Stainless Steel

4104 aluminum belongs to the aluminum alloys classification, while S21800 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is S21800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
40
Fatigue Strength, MPa 42
330
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 63
510
Tensile Strength: Ultimate (UTS), MPa 110
740
Tensile Strength: Yield (Proof), MPa 60
390

Thermal Properties

Latent Heat of Fusion, J/g 540
340
Maximum Temperature: Mechanical, °C 160
900
Melting Completion (Liquidus), °C 600
1360
Melting Onset (Solidus), °C 560
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 22
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 8.0
3.1
Embodied Energy, MJ/kg 150
45
Embodied Water, L/kg 1080
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
250
Resilience: Unit (Modulus of Resilience), kJ/m3 25
390
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
26
Strength to Weight: Axial, points 12
27
Strength to Weight: Bending, points 20
24
Thermal Shock Resistance, points 5.1
17

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
16 to 18
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
59.1 to 65.4
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
7.0 to 9.0
Nickel (Ni), % 0
8.0 to 9.0
Nitrogen (N), % 0
0.080 to 0.18
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 9.0 to 10.5
3.5 to 4.5
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0