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4104 Aluminum vs. S30601 Stainless Steel

4104 aluminum belongs to the aluminum alloys classification, while S30601 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is S30601 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
37
Fatigue Strength, MPa 42
250
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Shear Strength, MPa 63
450
Tensile Strength: Ultimate (UTS), MPa 110
660
Tensile Strength: Yield (Proof), MPa 60
300

Thermal Properties

Latent Heat of Fusion, J/g 540
370
Maximum Temperature: Mechanical, °C 160
950
Melting Completion (Liquidus), °C 600
1360
Melting Onset (Solidus), °C 560
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 22
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
20
Density, g/cm3 2.6
7.6
Embodied Carbon, kg CO2/kg material 8.0
3.9
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1080
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
200
Resilience: Unit (Modulus of Resilience), kJ/m3 25
230
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
24
Strength to Weight: Bending, points 20
22
Thermal Shock Resistance, points 5.1
16

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
17 to 18
Copper (Cu), % 0 to 0.25
0 to 0.35
Iron (Fe), % 0 to 0.8
56.9 to 60.5
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0.5 to 0.8
Molybdenum (Mo), % 0
0 to 0.2
Nickel (Ni), % 0
17 to 18
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 10.5
5.0 to 5.6
Sulfur (S), % 0
0 to 0.013
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0