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4104 Aluminum vs. S44700 Stainless Steel

4104 aluminum belongs to the aluminum alloys classification, while S44700 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is S44700 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
210
Elongation at Break, % 2.4
23
Fatigue Strength, MPa 42
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
82
Shear Strength, MPa 63
380
Tensile Strength: Ultimate (UTS), MPa 110
600
Tensile Strength: Yield (Proof), MPa 60
450

Thermal Properties

Latent Heat of Fusion, J/g 540
300
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 560
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.6
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 1080
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
120
Resilience: Unit (Modulus of Resilience), kJ/m3 25
480
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
21
Strength to Weight: Bending, points 20
20
Thermal Shock Resistance, points 5.1
19

Alloy Composition

Aluminum (Al), % 85.8 to 90
0
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 0 to 0.25
0 to 0.15
Iron (Fe), % 0 to 0.8
64.9 to 68.5
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0
0 to 0.15
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 9.0 to 10.5
0 to 0.2
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0