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4115 Aluminum vs. 3004 Aluminum

Both 4115 aluminum and 3004 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is 3004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
45 to 83
Elastic (Young's, Tensile) Modulus, GPa 70
70
Elongation at Break, % 1.1 to 11
1.1 to 19
Fatigue Strength, MPa 39 to 76
55 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 71 to 130
100 to 180
Tensile Strength: Ultimate (UTS), MPa 120 to 220
170 to 310
Tensile Strength: Yield (Proof), MPa 39 to 190
68 to 270

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
160
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
42
Electrical Conductivity: Equal Weight (Specific), % IACS 140
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.1
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
3.2 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
33 to 540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 12 to 23
18 to 31
Strength to Weight: Bending, points 20 to 30
25 to 37
Thermal Diffusivity, mm2/s 66
65
Thermal Shock Resistance, points 5.2 to 9.9
7.6 to 13

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
95.6 to 98.2
Copper (Cu), % 0.1 to 0.5
0 to 0.25
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 0.1 to 0.5
0.8 to 1.3
Manganese (Mn), % 0.6 to 1.2
1.0 to 1.5
Silicon (Si), % 1.8 to 2.2
0 to 0.3
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants