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4115 Aluminum vs. 5251 Aluminum

Both 4115 aluminum and 5251 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is 5251 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
44 to 79
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 11
2.0 to 19
Fatigue Strength, MPa 39 to 76
59 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 71 to 130
110 to 160
Tensile Strength: Ultimate (UTS), MPa 120 to 220
180 to 280
Tensile Strength: Yield (Proof), MPa 39 to 190
67 to 250

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
610
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
150
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
37
Electrical Conductivity: Equal Weight (Specific), % IACS 140
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.5
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
5.4 to 27
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
33 to 450
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 12 to 23
18 to 29
Strength to Weight: Bending, points 20 to 30
26 to 35
Thermal Diffusivity, mm2/s 66
61
Thermal Shock Resistance, points 5.2 to 9.9
7.9 to 13

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
95.5 to 98.2
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0.1 to 0.5
0 to 0.15
Iron (Fe), % 0 to 0.7
0 to 0.5
Magnesium (Mg), % 0.1 to 0.5
1.7 to 2.4
Manganese (Mn), % 0.6 to 1.2
0.1 to 0.5
Silicon (Si), % 1.8 to 2.2
0 to 0.4
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.2
0 to 0.15
Residuals, % 0
0 to 0.15

Comparable Variants