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4115 Aluminum vs. 5254 Aluminum

Both 4115 aluminum and 5254 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 11
3.4 to 22
Fatigue Strength, MPa 39 to 76
110 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 71 to 130
150 to 200
Tensile Strength: Ultimate (UTS), MPa 120 to 220
240 to 350
Tensile Strength: Yield (Proof), MPa 39 to 190
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
190
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 590
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
32
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
73 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 12 to 23
25 to 37
Strength to Weight: Bending, points 20 to 30
32 to 41
Thermal Diffusivity, mm2/s 66
52
Thermal Shock Resistance, points 5.2 to 9.9
10 to 16

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
94.4 to 96.8
Chromium (Cr), % 0
0.15 to 0.35
Copper (Cu), % 0.1 to 0.5
0 to 0.050
Iron (Fe), % 0 to 0.7
0 to 0.45
Magnesium (Mg), % 0.1 to 0.5
3.1 to 3.9
Manganese (Mn), % 0.6 to 1.2
0 to 0.010
Silicon (Si), % 1.8 to 2.2
0 to 0.45
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants