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4115 Aluminum vs. 535.0 Aluminum

Both 4115 aluminum and 535.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
70
Elastic (Young's, Tensile) Modulus, GPa 70
67
Elongation at Break, % 1.1 to 11
10
Fatigue Strength, MPa 39 to 76
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 71 to 130
190
Tensile Strength: Ultimate (UTS), MPa 120 to 220
270
Tensile Strength: Yield (Proof), MPa 39 to 190
140

Thermal Properties

Latent Heat of Fusion, J/g 420
390
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 590
570
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 160
100
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
23
Electrical Conductivity: Equal Weight (Specific), % IACS 140
79

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.1
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
24
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 12 to 23
28
Strength to Weight: Bending, points 20 to 30
35
Thermal Diffusivity, mm2/s 66
42
Thermal Shock Resistance, points 5.2 to 9.9
12

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Copper (Cu), % 0.1 to 0.5
0 to 0.050
Iron (Fe), % 0 to 0.7
0 to 0.15
Magnesium (Mg), % 0.1 to 0.5
6.2 to 7.5
Manganese (Mn), % 0.6 to 1.2
0.1 to 0.25
Silicon (Si), % 1.8 to 2.2
0 to 0.15
Titanium (Ti), % 0
0.1 to 0.25
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 0.15