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4115 Aluminum vs. 5754 Aluminum

Both 4115 aluminum and 5754 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is 5754 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
52 to 88
Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 11
2.0 to 19
Fatigue Strength, MPa 39 to 76
66 to 140
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 71 to 130
120 to 190
Tensile Strength: Ultimate (UTS), MPa 120 to 220
200 to 330
Tensile Strength: Yield (Proof), MPa 39 to 190
80 to 280

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
33
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.7
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
6.1 to 32
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
47 to 580
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 12 to 23
21 to 34
Strength to Weight: Bending, points 20 to 30
28 to 39
Thermal Diffusivity, mm2/s 66
54
Thermal Shock Resistance, points 5.2 to 9.9
8.9 to 14

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
94.2 to 97.4
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0.1 to 0.5
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.4
Magnesium (Mg), % 0.1 to 0.5
2.6 to 3.6
Manganese (Mn), % 0.6 to 1.2
0 to 0.5
Silicon (Si), % 1.8 to 2.2
0 to 0.4
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.2
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants