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4115 Aluminum vs. 6063A Aluminum

Both 4115 aluminum and 6063A aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is 6063A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 11
6.7 to 18
Fatigue Strength, MPa 39 to 76
53 to 80
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 71 to 130
78 to 150
Tensile Strength: Ultimate (UTS), MPa 120 to 220
130 to 260
Tensile Strength: Yield (Proof), MPa 39 to 190
55 to 200

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 590
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
200
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
49 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 140
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
13 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
22 to 280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 12 to 23
13 to 26
Strength to Weight: Bending, points 20 to 30
21 to 33
Thermal Diffusivity, mm2/s 66
83
Thermal Shock Resistance, points 5.2 to 9.9
5.6 to 11

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
97.5 to 99
Chromium (Cr), % 0
0 to 0.050
Copper (Cu), % 0.1 to 0.5
0 to 0.1
Iron (Fe), % 0 to 0.7
0.15 to 0.35
Magnesium (Mg), % 0.1 to 0.5
0.6 to 0.9
Manganese (Mn), % 0.6 to 1.2
0 to 0.15
Silicon (Si), % 1.8 to 2.2
0.3 to 0.6
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.2
0 to 0.15
Residuals, % 0
0 to 0.15

Comparable Variants