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4115 Aluminum vs. 6065 Aluminum

Both 4115 aluminum and 6065 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 11
4.5 to 11
Fatigue Strength, MPa 39 to 76
96 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 71 to 130
190 to 230
Tensile Strength: Ultimate (UTS), MPa 120 to 220
310 to 400
Tensile Strength: Yield (Proof), MPa 39 to 190
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 590
590
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 160
170
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
43
Electrical Conductivity: Equal Weight (Specific), % IACS 140
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.1
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
540 to 1040
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 12 to 23
31 to 40
Strength to Weight: Bending, points 20 to 30
36 to 43
Thermal Diffusivity, mm2/s 66
67
Thermal Shock Resistance, points 5.2 to 9.9
14 to 18

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Chromium (Cr), % 0
0 to 0.15
Copper (Cu), % 0.1 to 0.5
0.15 to 0.4
Iron (Fe), % 0 to 0.7
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0.1 to 0.5
0.8 to 1.2
Manganese (Mn), % 0.6 to 1.2
0 to 0.15
Silicon (Si), % 1.8 to 2.2
0.4 to 0.8
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.2
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15