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4115 Aluminum vs. A242.0 Aluminum

Both 4115 aluminum and A242.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
75
Elastic (Young's, Tensile) Modulus, GPa 70
73
Elongation at Break, % 1.1 to 11
1.6
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 120 to 220
220

Thermal Properties

Latent Heat of Fusion, J/g 420
390
Maximum Temperature: Mechanical, °C 160
210
Melting Completion (Liquidus), °C 640
680
Melting Onset (Solidus), °C 590
550
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 160
140
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
37
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
3.1
Embodied Carbon, kg CO2/kg material 8.1
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
45
Strength to Weight: Axial, points 12 to 23
20
Strength to Weight: Bending, points 20 to 30
26
Thermal Diffusivity, mm2/s 66
52
Thermal Shock Resistance, points 5.2 to 9.9
9.3

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
89.3 to 93.1
Chromium (Cr), % 0
0.15 to 0.25
Copper (Cu), % 0.1 to 0.5
3.7 to 4.5
Iron (Fe), % 0 to 0.7
0 to 0.8
Magnesium (Mg), % 0.1 to 0.5
1.2 to 1.7
Manganese (Mn), % 0.6 to 1.2
0 to 0.1
Nickel (Ni), % 0
1.8 to 2.3
Silicon (Si), % 1.8 to 2.2
0 to 0.6
Titanium (Ti), % 0
0.070 to 0.2
Zinc (Zn), % 0 to 0.2
0 to 0.1
Residuals, % 0
0 to 0.15