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4115 Aluminum vs. ACI-ASTM CA40 Steel

4115 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CA40 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is ACI-ASTM CA40 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
310
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 11
10
Fatigue Strength, MPa 39 to 76
460
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 120 to 220
910
Tensile Strength: Yield (Proof), MPa 39 to 190
860

Thermal Properties

Latent Heat of Fusion, J/g 420
280
Maximum Temperature: Mechanical, °C 160
750
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 590
1500
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
25
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
3.0
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.5
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.1
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1160
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
89
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
1910
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12 to 23
33
Strength to Weight: Bending, points 20 to 30
27
Thermal Diffusivity, mm2/s 66
6.7
Thermal Shock Resistance, points 5.2 to 9.9
33

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
0.2 to 0.4
Chromium (Cr), % 0
11.5 to 14
Copper (Cu), % 0.1 to 0.5
0
Iron (Fe), % 0 to 0.7
81.5 to 88.3
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.8 to 2.2
0 to 1.5
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0