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4115 Aluminum vs. AISI 418 Stainless Steel

4115 aluminum belongs to the aluminum alloys classification, while AISI 418 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is AISI 418 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
330
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 11
17
Fatigue Strength, MPa 39 to 76
520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 71 to 130
680
Tensile Strength: Ultimate (UTS), MPa 120 to 220
1100
Tensile Strength: Yield (Proof), MPa 39 to 190
850

Thermal Properties

Latent Heat of Fusion, J/g 420
270
Maximum Temperature: Mechanical, °C 160
770
Melting Completion (Liquidus), °C 640
1500
Melting Onset (Solidus), °C 590
1460
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
25
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.8
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.1
2.9
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1160
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
170
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
1830
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12 to 23
38
Strength to Weight: Bending, points 20 to 30
29
Thermal Diffusivity, mm2/s 66
6.7
Thermal Shock Resistance, points 5.2 to 9.9
40

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
0.15 to 0.2
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0.1 to 0.5
0
Iron (Fe), % 0 to 0.7
78.5 to 83.6
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
1.8 to 2.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.8 to 2.2
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
2.5 to 3.5
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0