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4115 Aluminum vs. ASTM A229 Spring Steel

4115 aluminum belongs to the aluminum alloys classification, while ASTM A229 spring steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is ASTM A229 spring steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
490 to 550
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 11
14
Fatigue Strength, MPa 39 to 76
710 to 790
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 71 to 130
1020 to 1140
Tensile Strength: Ultimate (UTS), MPa 120 to 220
1690 to 1890
Tensile Strength: Yield (Proof), MPa 39 to 190
1100 to 1230

Thermal Properties

Latent Heat of Fusion, J/g 420
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
50
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1160
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
200 to 230
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
3260 to 4080
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12 to 23
60 to 67
Strength to Weight: Bending, points 20 to 30
40 to 43
Thermal Diffusivity, mm2/s 66
14
Thermal Shock Resistance, points 5.2 to 9.9
54 to 60

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
0.55 to 0.85
Copper (Cu), % 0.1 to 0.5
0
Iron (Fe), % 0 to 0.7
97.5 to 99
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0.3 to 1.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.8 to 2.2
0.15 to 0.35
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants