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4115 Aluminum vs. ASTM Grade HN Steel

4115 aluminum belongs to the aluminum alloys classification, while ASTM grade HN steel belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is ASTM grade HN steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
140
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 11
9.0
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 120 to 220
500

Thermal Properties

Latent Heat of Fusion, J/g 420
310
Maximum Temperature: Mechanical, °C 160
1080
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 590
1350
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
13
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
26
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.1
4.6
Embodied Energy, MJ/kg 150
66
Embodied Water, L/kg 1160
180

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12 to 23
17
Strength to Weight: Bending, points 20 to 30
18
Thermal Diffusivity, mm2/s 66
3.5
Thermal Shock Resistance, points 5.2 to 9.9
11

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0
19 to 23
Copper (Cu), % 0.1 to 0.5
0
Iron (Fe), % 0 to 0.7
44.9 to 57.8
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
23 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.8 to 2.2
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0