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4115 Aluminum vs. B535.0 Aluminum

Both 4115 aluminum and B535.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is B535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
65
Elastic (Young's, Tensile) Modulus, GPa 70
66
Elongation at Break, % 1.1 to 11
10
Fatigue Strength, MPa 39 to 76
62
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 71 to 130
210
Tensile Strength: Ultimate (UTS), MPa 120 to 220
260
Tensile Strength: Yield (Proof), MPa 39 to 190
130

Thermal Properties

Latent Heat of Fusion, J/g 420
390
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 590
550
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 160
96
Thermal Expansion, µm/m-K 23
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
24
Electrical Conductivity: Equal Weight (Specific), % IACS 140
82

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.1
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
22
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 12 to 23
28
Strength to Weight: Bending, points 20 to 30
35
Thermal Diffusivity, mm2/s 66
40
Thermal Shock Resistance, points 5.2 to 9.9
11

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
91.7 to 93.4
Copper (Cu), % 0.1 to 0.5
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.15
Magnesium (Mg), % 0.1 to 0.5
6.5 to 7.5
Manganese (Mn), % 0.6 to 1.2
0 to 0.050
Silicon (Si), % 1.8 to 2.2
0 to 0.15
Titanium (Ti), % 0
0.1 to 0.25
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 0.15