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4115 Aluminum vs. EN 1.4527 Stainless Steel

4115 aluminum belongs to the aluminum alloys classification, while EN 1.4527 stainless steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is EN 1.4527 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
140
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 11
40
Fatigue Strength, MPa 39 to 76
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 120 to 220
480
Tensile Strength: Yield (Proof), MPa 39 to 190
190

Thermal Properties

Latent Heat of Fusion, J/g 420
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 590
1360
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
15
Thermal Expansion, µm/m-K 23
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
32
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.1
5.6
Embodied Energy, MJ/kg 150
78
Embodied Water, L/kg 1160
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
150
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
95
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12 to 23
17
Strength to Weight: Bending, points 20 to 30
17
Thermal Diffusivity, mm2/s 66
4.0
Thermal Shock Resistance, points 5.2 to 9.9
12

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
19 to 22
Copper (Cu), % 0.1 to 0.5
3.0 to 4.0
Iron (Fe), % 0 to 0.7
37.4 to 48.5
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
27.5 to 30.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.8 to 2.2
0 to 1.5
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0