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4115 Aluminum vs. EN 1.4592 Stainless Steel

4115 aluminum belongs to the aluminum alloys classification, while EN 1.4592 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is EN 1.4592 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 1.1 to 11
23
Fatigue Strength, MPa 39 to 76
340
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
82
Shear Strength, MPa 71 to 130
400
Tensile Strength: Ultimate (UTS), MPa 120 to 220
630
Tensile Strength: Yield (Proof), MPa 39 to 190
500

Thermal Properties

Latent Heat of Fusion, J/g 420
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
17
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.1
3.8
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1160
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
130
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
610
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 12 to 23
23
Strength to Weight: Bending, points 20 to 30
21
Thermal Diffusivity, mm2/s 66
4.6
Thermal Shock Resistance, points 5.2 to 9.9
20

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 0.1 to 0.5
0
Iron (Fe), % 0 to 0.7
62.6 to 68.4
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nitrogen (N), % 0
0 to 0.045
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 1.8 to 2.2
0 to 1.0
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0
0.15 to 0.8
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0