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4115 Aluminum vs. Nickel 825

4115 aluminum belongs to the aluminum alloys classification, while nickel 825 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is nickel 825.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 11
34
Fatigue Strength, MPa 39 to 76
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
78
Shear Strength, MPa 71 to 130
430
Tensile Strength: Ultimate (UTS), MPa 120 to 220
650
Tensile Strength: Yield (Proof), MPa 39 to 190
260

Thermal Properties

Latent Heat of Fusion, J/g 420
300
Maximum Temperature: Mechanical, °C 160
980
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 590
1370
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 160
11
Thermal Expansion, µm/m-K 23
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
41
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.1
7.2
Embodied Energy, MJ/kg 150
100
Embodied Water, L/kg 1160
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
180
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
170
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12 to 23
22
Strength to Weight: Bending, points 20 to 30
20
Thermal Diffusivity, mm2/s 66
2.9
Thermal Shock Resistance, points 5.2 to 9.9
17

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0 to 0.2
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
19.5 to 23.5
Copper (Cu), % 0.1 to 0.5
1.5 to 3.0
Iron (Fe), % 0 to 0.7
22 to 37.9
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
38 to 46
Silicon (Si), % 1.8 to 2.2
0 to 0.050
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0.6 to 1.2
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0