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4115 Aluminum vs. Sintered 6061 Aluminum

Both 4115 aluminum and sintered 6061 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 11
0.5 to 6.0
Fatigue Strength, MPa 39 to 76
32 to 62
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Tensile Strength: Ultimate (UTS), MPa 120 to 220
83 to 210
Tensile Strength: Yield (Proof), MPa 39 to 190
62 to 190

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 590
610
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
200
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
52
Electrical Conductivity: Equal Weight (Specific), % IACS 140
170

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
0.68 to 7.0
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
28 to 280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
51
Strength to Weight: Axial, points 12 to 23
8.6 to 21
Strength to Weight: Bending, points 20 to 30
16 to 29
Thermal Diffusivity, mm2/s 66
81
Thermal Shock Resistance, points 5.2 to 9.9
3.8 to 9.4

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
96 to 99.4
Copper (Cu), % 0.1 to 0.5
0 to 0.5
Iron (Fe), % 0 to 0.7
0
Magnesium (Mg), % 0.1 to 0.5
0.4 to 1.2
Manganese (Mn), % 0.6 to 1.2
0
Silicon (Si), % 1.8 to 2.2
0.2 to 0.8
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 1.5

Comparable Variants