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4115 Aluminum vs. S13800 Stainless Steel

4115 aluminum belongs to the aluminum alloys classification, while S13800 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is S13800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
290 to 480
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 11
11 to 18
Fatigue Strength, MPa 39 to 76
410 to 870
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 71 to 130
610 to 1030
Tensile Strength: Ultimate (UTS), MPa 120 to 220
980 to 1730
Tensile Strength: Yield (Proof), MPa 39 to 190
660 to 1580

Thermal Properties

Latent Heat of Fusion, J/g 420
280
Maximum Temperature: Mechanical, °C 160
810
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.1
3.4
Embodied Energy, MJ/kg 150
46
Embodied Water, L/kg 1160
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
150 to 190
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
1090 to 5490
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12 to 23
35 to 61
Strength to Weight: Bending, points 20 to 30
28 to 41
Thermal Diffusivity, mm2/s 66
4.3
Thermal Shock Resistance, points 5.2 to 9.9
33 to 58

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0.9 to 1.4
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
12.3 to 13.2
Copper (Cu), % 0.1 to 0.5
0
Iron (Fe), % 0 to 0.7
73.6 to 77.3
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 0.2
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
7.5 to 8.5
Nitrogen (N), % 0
0 to 0.010
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 1.8 to 2.2
0 to 0.1
Sulfur (S), % 0
0 to 0.0080
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0